Promation Pro 2Tdp Dispense, Pick, Place and Solder Robot

(262) 857-3100 Main

(262) 857-9847 Fax

sales@Pro-mation-Inc.com

PROMATION'S Dispense, Pick, Place and Solder Robot

Model: PRO 2 Tdp
This table top assembly cell may be used for low to mid volume manufacturing operations that require an LED component be picked, placed and soldered onto a PCB or substrate. The on board dispensing head can also place a dot of thermal paste or silicon adhesive in between the PCB and LED prior to attach. The robot selectively solders (with twin irons) each side of the LED together. Dual automatic solder feeders, pre heat plate, and thermal loop feedback are standard.

Standard Features:

300 mm L x 200 W mm effective soldering area
Multi Axis robot (X,Y,Z movement)
Precision motors and encoders
Dual soldering iron tips
90 watt integrated power supply
Adjustable soldering temperature (0 up to 450 C)
Thermal loop feed back system (1 m/s sampling)
Twin automatic solder feeders with Geyan wire feed system
Single dispensing head
Vacuum pick up nozzle for LEDs
Feeder input (3) for most types of SMART feeders
Control Pennant “Teach method” programming
Front master control panel
Recipe storage for over 99 programs
Indicator light references for process
Choice of soldering iron tip

Product Soldering Capability:
Length:
1.0” – 11.8” (25 mm - 300 mm)
Width:
1.0” – 7.87” (25 mm – 200 mm)

Facilities Requirements:
Electrical: 110 VAC – 1 Phase 15A
Air: 71 PSI – 5 BARS
Working height: Table Top

DESCRIPTION	PRO 2 Tdp SPECIFICATION
PRODUCT SOLDERING W x L	MIN	25 * 25 mm (W x L)
	MAX	200 * 300 mm (W x L)
	THICKNESS	Up to 50 mm (Z)
TABLE TOP	WORKING HEIGHT	Based upon Table Top
TABLE TOP	ACCESS FOOT PRINT	Full – optional guarding available 800 mm L x 920 mm D
CYCLE TIME	VARIES WITH APPLICATION	TBD
CYCLE TIME	GENERALIZED	2.5 SECONDS PER LED (averaged)
ROBOT MOTION SPEED	X MOTION	750 mm / SEC (belt driven in twin linear slides)
	Y MOTION	750 mm / SEC (belt driven on twin linear slides)
ROBOT	MFG.	SEIKO 4330
ROBOT	SPEC.	HIGH ACCURACY STEPPER / ENCODER
ACCURACY	X AXIS	5 PHASE STEPPING MTR. / ROTARY ENCODER
		0.01 mm RESOLUTION (REPEATABILITY 0.02 mm)
	Y AXIS	PHASE STEPPING MTR. / ROTARY ENCODER
		0.01 mm RESOLUTION (REPEATABILITY 0.02 mm)
HEIGHT	Z AXIS	5 PHASE STEPPING MOTOR 150 mm / SEC (driven on linear shaft)
MISC.	W AXIS	5 PHASE STEPPING MOTOR 420 DEGREES / SEC (belt driven)
POWER SUPPLY	IRON SOLDERING (DUAL TIP)	90 WATTS (TIP TO PSU FEEDBACK LOOP) DUAL TIP WITH INTEGRATED POWER SUPPLY
TIP HEATING	SELECTABLE TEMPERATURE	0 up to 450 C (Iron Tip samples temperature 2/sec)
FACILITIES	ELECTRICAL	110 VAC / 15 A SINGLE PHASE (standard outlet)
FACILITIES	AIR	(80 PSI) 5 Bars
CONTROLS	MAIN CONTROLLERS	PLC / CUSTOM PROGRAMMING LANGUAGE
	INPUT / TEACH	PENNANT SYSTEM
	TEMPERATURE OUTPUT	MANUAL SETTING THROUGH POWER SUPPLY
	VIDEO	OPTIONAL MICRO CAMERA / LCD VIEWER
	AUX	AUX OUTPUT FOR COMPUTER INTERFACE
FEEDER	CAN ACCEPT MOST COMMON FEEDERS IN MARKETPLACE	HOOVER DAVIS, AND OTHERS
DISPENSE	AIR PRESSURE STYLE	SYRINGE STYLE DISPENSING TUBE