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(262) 857-3100 Main

(262) 857-9847 Fax

sales@Pro-mation-Inc.com

 


PROMATION'S  PRO 3Tc Soldering Robot

Model: Version PRO 3tc 30 Watt Laser Soldering Cell - 4430
Work Cell: 1000 mm L x 1300 mm D (For in-line production of products within pallets]
Frame Style: Heavy duty, precision extruded framing with powder coated vanity panels
Description: This diode laser soldering station combines superior performance, easy to use software, and precise movement to selective solder top side applications. The Version PRO 3t work cell comes with an in-line conveyor system, lift and locate device (that includes positive location pins and top side guides). Fixtures are not included but may be designed for the system.

Standard Features:

  • 30 Watt Diode Laser (Fixed fiber size at .4 mm – can defocus for larger spot sizes)

  • Multi Axis robot safely enclosed in high technology work cell (X, Y & Z  movement)   

  • Allen Bradley PLC, Laser Power Supply and 24 VDC circuitry

  • Automatically controlled solder feeder with patented “Geyan” feed system

  • Micro Camera interfaced into a High Resolution LCD panel for “Real Time” viewing

  • Control Pennant (Windows Excel based format) “Teach method” programming

  •  Recipe storage for up to 32 programs

  • Conveyorized system with Positive Stop, Lift and Locate device

  • In-line steel roller chain conveyor with variable speed

  • Brilliant overhead light with master On/Off switch

  • “Easy Roll” wheels with leveling feet

  • Audible alarm and 3 color light tower

  • Full safety enclosure w/door safety switches – Class 4 laser safety compliant

  • Fume extraction vent provided (8 inch round)

  • Optional – Computer interface software with computer, monitor and keyboard

  • Optional – custom pallets for lift and located (designed to customer’s products)

Product Soldering Capability:

 Edge Contact: N/A
 Length: 2.0” – 15.7” (50 mm  - 400 mm)
 Width: 2.0” – 11.8” (50 mm – 300 mm)
 Thickness: 0.045” (1 mm) minimum (less deflection)
 Above board clearance: .59” (15 mm) Laser focal point
 Below board clearance:1.1” (30 mm)

 Facilities Requirements:

 Electrical: 110 VAC – 1 Phase 15A
 Air: 71 PSI (clean filtered) = 5 BARS
 Working Height: (37.5”) +/- 1” or (950 mm) +/- 30 mm
 Footprint: 1000 mm Long by 1300 mm deep

 





 

DESCRIPTION

PRO 3t SPECIFICATION

APPLICABLE

PRODUCT

W x L

MIN 50 * 50 mm
MAX 300 * 400 mm
THICKNESS 0.5 * 2.0 mm

WORK CELL

WORKING HEIGHT 950 mm  (- 30 mm Leveling Feet)
ACCESS FRONT DOUBLE DOORS – LOWER ACCESS

CYCLE TIME

VARIES WITH PRODUCT / APPLICATION  
GENERALIZED .8 UP TO 3.5 SECONDS PER JOINT - VARIES

MOTION SPEED

X MOTION 750 mm / SEC (belt driven in twin linear slides)

 

Y MOTION 750 mm / SEC (belt driven on twin linear slides)

ROBOT

MFG. SEIKO
SPEC. HIGH ACCURACY STEPPER / ENCODER

ROBOT

ACCURACY

X AXIS 5 PHASE STEPPING MTR. / ROTARY ENCODER
  0.01 mm RESOLUTION (REPEATABILITY 0.02 mm)
Y AXIS PHASE STEPPING MTR. / ROTARY ENCODER
  0.01 mm RESOLUTION (REPEATABILITY 0.02 mm)

HEIGHT

Z AXIS 5 PHASE STEPPING MOTOR

150  mm / SEC (driven on linear shaft)

MISC.

W AXIS 5 PHASE STEPPING MOTOR

420 DEGREES / SEC (belt driven)

LASER

30 WATT  (DIODE) 980 nm wave length (.4 mm fiber diameter)

LASER LIFE

10,000 HOURS AVG LASER LIFE AVERAGE

FACILITIES

ELECTRICAL 110 VAC / 15 A SINGLE PHASE
AIR 80 PSI (65-68 PSI SETTING FOR PRODUCTION)
BLOWERS INTERNAL SIDE FANS FOR EXHAUST COOLING

CONTROLS

MAIN CONTROLLERS PLC / CUSTOM PROGRAMMING LANGUAGE
INPUT / TEACH PENNANT SYSTEM
LASER OUTPUT MANUAL SETTING THROUGH POWER SUPPLY
VIDEO INTEGRATED MICRO CAMERA / LCD PANEL
AUX AUX OUTPUT FOR COMPUTER INTERFACE

SIGNAL TOWER

DOOR OPEN / CLOSE – JAM DETECT – START UP - ERROR THREE COLOR LIGHT TOWER

(RED /YELLOW/GREEN)

FUME EXTRACTION

TOP SIDE FAN PROVISION (8 inch round) FUME EXTRACTION TUBE PROVIDED FOR HOOK UP TO OUTSIDE BLOWER (8 “ fitting)

PALLET LOCATOR

NICKEL PLATED ALUMINUM PNEUMATIC STOP WITH LIFT PLATE
LOCATING PINS LOCATOR PINS FOR POSITIVE PALLET LOCATION AND TOP SIDE SECURING GUIDES